Advanced Roughness tester ART100

What is the APPLICATION fields of Surface Roughness Tester ? Surface Roughness Tester is a high accuracy instrument for measuring surface roughness. It can be used on variety of machining parts and operates on various surfaces, not only flat but also outer cone, outer cylinder, curved, pinholes, grooves, recesses grooves and axle etc. It allows surface roughness measurement both on metal and non-metal workpieces. especially for measurement on large and heavy workpiece, assembly line, on site. It is suitable for machining and manufacturing, quality control, inspection departments. It is a Non Destructive Testing instrument, damage won’t caused to testing piece. Industry segmentation of roughness meter applications: 1. Mechanical parts processing and transmission equipment Mechanical parts include: bearings, fasteners, stamped parts, threaded bolts, gears and racks, cam systems, couplings, clutches, hydraulic tools, reducers, micro special motors, and speed regulating motors. 2. Metal processing equipment and machine tool accessories, functional components Metal processing equipment includes: lathes, milling machines, drilling machines, grinders, punch presses, sawing machines, electric discharge machining machines, wire cutting machines, laser processing machines, chamfering machines, rapid prototyping machines, horizontal axis short tables, CNC strong machines, specialized forming series, automatic tapping machines, drilling and tapping composite machines, diffraction mills, engraving machines, testing machines, and specialized testing machines. 3. Process equipment Hard alloy cutting tools, gear machining tools, thread machining tools, cutting tool systems, ceramic cutting tools, grinding tools, grinding tools, wear-resistant parts, fixtures, pneumatic fixtures, hydraulic fixtures, mold standard parts, mold materials, electric/pneumatic tools 4. Hand tools for automobile manufacturing and spare parts processing. 5. Metallurgical smelting, rolling and forging equipment 6. General Machinery and Metal Forming Equipment Lifting equipment, air compressors, valves, pumps, fans, refrigeration equipment, wire rolling machines, cold rolling mills, marking machines, riveting machines, wire drawing machines, metal products. 7. Surface engineering treatment Cold rolled thin plates, tin plated raw plates, aluminum alloy profiles, stainless steel plates, cold rolled workpieces, rolling rolls (made into copper and aluminum sheets), cold hard cast iron mirror rolls, and rolling rolls. 8. Mold casting, precision manufacturing Plastic molds, stamping molds, cover molds, die-casting molds, melting equipment, casting equipment, iron and aluminum castings, non-ferrous metal sand castings, carbon steel castings, stainless steel castings, alloy steel castings, precision castings. 9. Pneumatic and hydraulic components and pressure vessels

‌Common problems of roughness tester include the following: 1 The calculation result is abnormal: if the workpiece is changed or not, the measured value does not change, which may be caused by incorrect connection between the detector and the driving device. The solution is to reconnect the detector correctly to drive . 2 Out of range: when the top of the display is red, the result is out of the measuring range. The solution is to properly install and set up the roughness gauge and increase the measuring range. The roughness meter cannot be turned on: it may be caused by AC power adapter not connected to the roughness meter, low battery power or battery switch off. The solution is to charge the battery or turn on battery switch . 3 Unstable measured value: this may be caused by the sensor being greatly affected by the ambient humidity, especially when the humidity exceeds 60%, the moisture inside the piezoelectric crystal evaporates and the RA value is not displayed. It is recommended that the instrument be kept in a dry place, such as an oven.. 4 No measurement data: Incorrect operation may result in measurement failure. The solution is to press "Exit" key to return, check whether the preparation before measurement is correct, and restart measurement . 5 A/D chip error: A/D chip error may be caused by hardware circuit failure. The solution is to shut down the machine and then start the machine, and press the reset key . 6 Motor running dead: this is the mechanical fault of roughness tester. The solution is also to turn on the machine after shutdown and press the reset key . Specific steps and methods to solve these problems: 1 If the calculation result is abnormal, reconnect the detector to the driver. 2 The out-of-range problem can be solved by entering the menu setting to increase the measurement range. 3 When the roughness tester cannot be switched on, check the power adapter connection, battery power and battery switch status. 4 For unstable measurements, it is recommended that the instrument be placed 粗糙度仪的常见问题包括以下几种‌： ‌计算结果不正常‌：如果工件变换与否，测量值都不改变，这可能是由于探测器与驱动装置连接不正确引起的。解决方法是重新将探测器正确连接至驱动器‌1。 ‌超出范围‌：当显示器顶部为红色时，表示结果超出了测量范围。解决方法是正确安装并设置粗糙度仪，增大测量范围‌12。 ‌粗糙度仪打不开‌：可能是AC电源适配器与粗糙度仪不连接、电池电量低或电池开关关闭导致的。解决方法是给电池充电或打开电池开关‌1。 ‌测值不稳定‌：这可能是由于传感器受环境湿度影响较大，特别是在超过60%湿度时，压电晶体内部水分蒸发导致不显示RA值。建议将仪器放在干燥的地方，如烤箱中‌3。 ‌无测量数据‌：操作错误可能导致测量失败。解决方法是按退出键返回，检查测量前准备是否正确，重新开机测量‌2。 ‌A/D芯片错误‌：硬件电路故障可能导致A/D芯片错误。解决方法是关机后再开机，按复位键‌2。 ‌电机走死‌：这是粗糙度仪的机械故障。解决方法同样是关机后再开机，按复位键‌2。 ‌解决这些问题的具体步骤和方法‌： 对于计算结果不正常的问题，重新连接探测器至驱动器即可。 超出范围的问题，可以通过进入菜单设置增大测量范围来解决。 粗糙度仪打不开时，检查电源适配器连接、电池电量和电池开关状态。 测值不稳定的问题，建议将仪器放在干燥的地方，如烤箱中。 无测量数据的问题，需要检查操作步骤和测量前准备。 A/D芯片错误和电机走死的问题，可以通过关机后重新开机并按复位键来解决。 这些方法可以帮助用户快速诊断和解决粗糙度仪的常见问题，确保仪器的正常使用和测量精度。